Casting Services
Professional die casting, sand casting, and gravity casting for high-volume production of complex metal components
Service Overview
We specialize in comprehensive casting services including die casting, sand casting, and gravity casting technologies. Our advanced equipment and experienced engineering team manufacture complex metal components for automotive, aerospace, consumer electronics, and industrial applications.
From prototype development to high-volume production, we deliver cost-effective solutions with consistent quality and rapid turnaround times.
Core Strengths
- Multiple casting technologies available
- High-volume production capability
- Complex geometry capability
- Comprehensive post-processing services
- Competitive pricing for volume orders
Material Selection
Aluminum Alloy Die Casting
- • ADC12 (high strength)
- • A380 (wear resistant)
- • A356 (casting alloy)
- • A390 (high silicon)
- • Other aluminum casting alloys
Applications: automotive parts, communication equipment, consumer electronics
Zinc Alloy Die Casting
- • ZA alloys
- • High-purity zinc alloys
- • Copper-containing zinc alloys
- • Other zinc casting alloys
Applications: hardware components, decorative parts, mechanical parts
Magnesium Alloy Die Casting
- • AZ91D (structural applications)
- • AM50A (strength grade)
- • AS81 (heat resistant)
- • Other magnesium alloys
Applications: aerospace, automotive lightweighting, portable devices
Production Capabilities
Equipment Specifications
- • Cold chamber machines: 500-2500 tons
- • Hot chamber machines: 1000 tons
- • Fully automated production lines
- • Robotic integrated systems
Product Range
- • Minimum part weight: 10g
- • Maximum part weight: 30kg
- • Precision grade: ±0.1-0.2mm
- • Surface roughness: Ra 1.6-3.2μm
Production Scale
- • Monthly capacity: 5,000-10,000 tons
- • Daily capacity: 200-300 tons
- • Support for concurrent multi-part production
Production Advantages
Application Fields
Automotive Industry
Engine components, transmission housings, drivetrain assemblies and other critical parts.
Appliances
Air conditioner housings, compressor shells, refrigerator components and other high-volume products.
Communication Equipment
Base station components, network devices, communication modules and other precision parts.
Consumer Electronics
Mobile phone frames, tablet housings, camera accessories and other consumer products.
Industrial Machinery
Pump housings, valve bodies, mechanical frames and other industrial application parts.
Other Industries
Medical devices, energy equipment, hardware components and multiple other sectors.
Quality Assurance
Mold Design Optimization
CAD/CAM technology for optimized gating system design to minimize defects.
Process Parameter Control
Strict control of injection speed, pressure, and temperature to ensure product quality.
100% Visual Inspection
Complete visual inspection of each product to eliminate defects.
Dimensional Accuracy Testing
Sample dimensional inspection to ensure compliance with design specifications.
Mechanical Property Testing
Tensile strength, hardness and other mechanical property testing.
X-ray Inspection
X-ray inspection of critical components to detect internal defects.
Tolerance & Production Range
Dimensional Tolerances
- • Die Casting: ±0.3-0.5mm
- • Sand Casting: ±0.5-1.0mm
- • Gravity Casting: ±0.3-0.8mm
- • Surface Finish: Ra 1.6-6.3μm
Production Capacity
- • 50-500 units: 3-4 weeks
- • 500-5000 units: 2-3 weeks
- • 5000-50K+ units: Custom timeline
- • Monthly Capacity: 5,000-100,000+ units
Why Choose Our Casting Services
Multiple Casting Technologies
Die casting, sand casting, and gravity casting capabilities for diverse application requirements.
High-Volume Production
Capable of producing 50,000+ units per production cycle with consistent quality.
Complex Geometry Capability
Design and manufacture intricate cast components with tight tolerances.
Full Post-Processing Support
Heat treatment, machining, coating, and assembly services available in-house.
Cost-Effective Solutions
Optimize design for manufacturing and provide competitive pricing for all production volumes.
Quality Assurance
Comprehensive testing including X-ray inspection, mechanical property testing, and 100% visual inspection.
Get Your Cast Components Today
Submit your specifications and get a professional quote with detailed production timeline and cost estimate within 24 hours.